KDB-120 Automatic Blister Packing Machine
Kwang Dah Enterprises Co., Ltd. started to research and manufacture Phamaceutical Machines and
the KDB series of Blister Packing Machine since 971.The KDB-120 series of blister Packing Machine
offer flexibility that can satisfy a very wide range of products . It can be used for the pharmaceutical
packing(tablets,capsules,pills and etc.), food and other similar products packing.
Kwang Dah has designed and improved the traditional blister packing machine after many years of
experience with manufacturing and based on the trends of pharmaceutical machinery in the world.(With
the concept of CGMP, packing needs to be preserved longer; the packing method should not have any
influence on the effectiveness of the medicine.)In this series there is the Mid-speed KDB-120 that can
produce max.200 blisters/min.,and the High-speed double line KDB-240 that can produce max. 400
blisters/min. Flat plate & compressed air forming offer the best package quality minimize film shrinkage
and bring about uniform wall thickness and good appearance.
It uses a cross-net type roller for hot sealing, resulting in a beautiful appearance and better seal-up ability.
The temperature will not affect the medicine that can over 4 times longer than plate-type hot sealing .
Hot-pressed embossing and perforation are easily adjustable and the settings enable easy separation and beautiful apppearance.
Trimming by a precise Index,no waste packing material gets between two processed blisters and saves
cost of materials.
FLOW CHART
KDB MACHINE 
Sealing Line (cross-net type)
Cross-net type roller,due to crossed net sealing is capable of blocking the air completely and prolonging medicine preservation about 4 times over plate type sealing.
The cross-net type roller is composed of two rollers compressed in a single line with a very small contact area preventing hot air from getting into the blister pockets,so medicine effectiveness is unaffected.
The machine adopts a no waste cut method, so no wasted material is produced. It can save about 1/5 of material compared to traditional types.
TRADITIONAL MACHINE
Sealing Dot (plate type)
Dot type (plate-type)
Plate type uses dot-type sealing:air gets into the medicine where there aren't dots and thus
shortens expiration.
Since the sealing area is larger and sealing time
longer, during the sealing process, hot air easily
gets into the blister pockets. This decreases the
effectiveness of the medicine.
Plate-type of triming wastes about 3-5 mm
of material between two blister and increases cost at the same time.
FEATURES:
1. |
Compact size with all function and fast production. |
2. |
Compressed air forming creates equivalent blister pocket. |
3. |
Continuous motion offers best filling condition. |
4. |
Equipped with trouble detection system which displays where the trouble is. |
5. |
The machine adopts a no waste trimming method to save material. |
6. |
It is very easy to exchange all the size change parts. It takes less than 30 minutes to finish. |
7. |
Main frame is covered with stainless steel. This makes it easier to clean and meets cG.M.P. standard. |
8. |
It is neither noise nor creates public hazards and it is easy to operate. |
9. |
The expiration is about 4 times longer than traditional dot-type sealing. |
OUTPUT FOR KDB-120:
*Special size available.
TECHNICAL DATA
| utput | Max. 200 blisters/min | |
| Forming film thinkness | 0.25~0.4 mm(PVC) | |
| Film/foil width | Max. 140mm | |
| Forming depth | Max. 12mm | |
| Formed area available | Max. 146 x 125mm | |
| Reel diameter PVC film | Max.Ø500mm | |
| Reel diameter ALU foil | Max.Ø320mm | |
| Reel core | Ø70~Ø76mm | |
| Power supply | 220V/380V/415V 50Hz/60Hz, 3 phase |
|
| Power consumption | 6~7 KW | |
| Compressed air consumption | 6 KG/CM2(bar), 150L/min | |
| Cooling water consumption | 27~31L/HR, 15°C~20°C | |
| Forming materials | PVC,PP,PVC/PVDC PVC/ACLAR,PET |
|
| Foil materials | ALU/HARD,ALU/SOFT ALU/PAPER,ALU/POLYESTER,PP |
|
PACKING DATA
| Machine dimension (LxWxH) | 260 x 105 x 190 (cm) |
| Packing size | 285 x 135 x 205 (cm) |
| Net Weight | 1000 kgs |
| Gross Weight | 1400 kgs |